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Comparison of Manufacturing Processes

Process

Economic Quantity

Materials

Size Range

Minimimum
thickness

Sand Casting

Small/Large

Most Metals

Small to Large

3mm

Die Casting
Gravity

Large

Al,Cu,Mg,Zn

1-60 kg

3mm

Die Casting

Large

Al,Cu,Mg,Zn

- 5kg

1mm

Centrifugal Casting

Large

Most Metals

50mm - 1m dia

3mm

Investment Casting

Small/Large

Most Metals

50g - 60 kg

1mm

Closed Die Forging

Large

Most Metals

150mm dia x 300mm

3mm

Hot Extrusion

Large

Most Metals

500mm dia

1mm

Hot rolling

Large

Most Metals

Billets

-

Cold rolling

Large

Most Metals

Billets

-

Drawing

Small-Large

Al,Cu,Zn,Ductile Steel

3mm-6m dia

0,1mm

Spinning

Small-Large

Al,Cu,Zn,Ductile Steel

3mm-4.5m dia

0,1mm

Sintering

Large

Fe,W,Bronze
Hard metals

0-4 kg

0,5mm